MANUFACTURING & INDUSTRIAL
AUTOMATION
MAKING COMPLEX MANAGEMENT SYSTEMS INTO HARMONIZED, CLEAR AND EFFICIENT ORCHESTRAS OF SOFTWARE
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The bigger you grow, the harder it gets to make everything work together. In most cases, all it takes is to synchronize your software. We do it on all levels: enterprise, plant and process.
How do we synchronize everything?
Development of the tailored program solutions that increase the depth of distributed systems' integration on all levels:
ENTERPRISE LEVEL
PLANT MANAGEMENT LEVEL
PROCESSES CONTROL LEVEL
ENTERPRISE LEVEL
PROBLEMS
- ERP, FAS, PLM and BI systems are newer up-to-date or missing some essential information
- AI and predictive management strategies are rather a dream than a next milestone
- You are too busy fixing lower level (plant, process) emergencies instead of thinking about product/business development
- You are not satisfied with decision making processes and turn-around-time
- Industry 4.0 KPIs are rather a science fiction for your organisation
SOLUTIONS
- Standardised data collection framework and scalable data architecture framework
- Data bases aggregation and integration according to the redefined data architecture framework
- Business intelligence build up, customisable and actionable dashboards
- ML/AI models development for predictive analytics and anomaly spotting based on historical data
PLANT MANAGEMENT LEVEL
PROBLEMS
- Your PMS, WMS, TMS and other plant management systems are lacking synchronisation with ERP, FAS, HMI and SCADA
- You’re not satisfied with the efficiency of incoming, workshop and outgoing material flows
- Turn-around-time on the plant floor needs improvement
- Emergencies are usually fixed with higher-level management involvement – low autonomy on the floor
- Additional unexpected costs are involved in product quality assurance, data processing and production line fixes
- Unexpected production line efficiency drops
SOLUTIONS
- Recording and storage of both historical and fresh data in a centralised storage
- Correct data distribution among relevant departments
- Real-time reflection of processes and equipment state
- Ongoing business processes efficiency analysis
PROCESSES CONTROL LEVEL
PROBLEMS
- Every production area, line, workshop functions separately from the higher level systems, thus managed manually
- Information about the operational state of the main production facilities is absent
- Production costs are rising as a consequence of increasing deficiency rate and regular downtimes
SOLUTIONS
- Automated, real-time data capturing via sensors
- Digitalisation of the manually made processes
- Algorithmization of the work execution order
- Data exchange and equipment management systems setup
- HMI development for centralised process management
- Definition of the data pre-processing framework
What stage is your idea at?
Discover Your Automation Potential
Eager for Automation, But Unsure Where to Start? Consult our Automation Consultant!
If you're aware of the benefits of automation but unsure about the specific processes to automate, our business analyst is here to help. We'll assess your current operations and identify the most impactful opportunities for automation, ensuring a seamless transition and maximum efficiency.
Demyan Khmelnitskiy
Automation Consultant
20+ years of experience in manufacturing optimization and automation
Technical Guidance for Your Vision
Clear on Your Automation Goals, But Need a Tech Whiz? We've Got You Covered!
You know what you want to automate, but figuring out the technical implementation can be challenging. Our technical specialists will work closely with you to turn your ideas into reality, providing expert advice and support to achieve your automation goals successfully.
Oleksandr Efimov
Chief Technical Officer
10+ years of experience in software architecture
Tailored Pricing for Your Needs
Got It All Figured Out and Ready for Pricing? Our Business Developer Director Awaits!
If you have a clear vision and just need to know the cost of our services, our business development directors are ready to assist. We'll provide you with a personalized pricing plan that takes into account your specific requirements, ensuring you receive the best value for your investment.
Volodymyr Dubovets
Business Development Director
20+ years of experience in business efficiency optimization
Solutions for Other Goals
Seeking a Unique Solution? Discover Endless Possibilities with Our Team!
For clients with any, however unconventional, needs or niche requirements, we're more than happy to accommodate. Our team of experts is prepared to tackle any challenge and develop innovative solutions tailored specifically to your unique situation, ensuring you achieve the desired outcome.
Rostislav Dao
Business Analyst
8+ years of expertise in processes development
EXPECTED RESULTS
Check the Industry 4.0 implementation benchmarks we are guided by while designing & implementing solutions.
Source: McKinsey & Co.
Related Cases
What our clients say
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Constructivo
Soft-Industry has demonstrated a strong trustworthiness with the goals of our company. We have been working with them since the end of 2001 reducing our IT budget to 80% and increasing our time responsiveness to 95%. In our web business, time is very critical. Over 5,000 users in South America are accessing, searching, creating and reading data on our web tool, maintained by Soft-Industry. Several projects with different requirements are requested every month, and Soft-Industry team has an extraordinary commitment with our company. Construtivo.com recommends Soft-Industry as a contractor for software development projects outsourcing and as a reliable and qualified IT partner.
Robert Rodrigues jn
IT and Development Manager
EMSI Burning Glass
Cooperation between EMSI Burning Glass (formerly Burning Glass Technologies) and Soft Industry Alliance has started 7 years ago, when SIA has been selected as a technical partner to strengthen our internal development teams on several projects. As our cooperation progressed, we’ve expanded it to an additional set of projects.
Through many years of our partnership, Soft Industry Alliance engineers were able to complete most of their tasks successfully, which helped us to achieve our business goals.
Another advantage is their adaptability to our processes and working hours. SIA cooperates successfully with our offices in US, Europe and India.
We highly appreciate our productive business relationship and happy to continue working together!
Michael Genzelev
Director of Engineering, Data and Engines
British American Tobacco
We set tasks for SIA to expand and renew the QIS-X system – a new scheme and new calculations of the number of quality, extensions for THP products, tobacco chemistry and safety indicators in cigarette smoke.It has always been a pleasure to cooperate with the SIA team as we worked to expand QIS-X. The most valuable experience for me is the cooperation on the data transfer unit of safety and chemistry indicators of THP for the calculation of the quality indicator.
I am grateful to SIA for its prompt attention, desire to understand the problem, ability to work in a team, effective solutions and their quality implementation.
British American Tobacco
British American Tobacco
Code-IT
We started to work with Soft industry Alliance when we needed developers for our project strongly. SIA team solved all tasks in time and helped us to reach our business goals. All company employees are very professional and loyal, very easy to work with, and very dedicated to completing all work on time with high quality. They are open and honest, it’s valued.
Valeriy Borzov
Code-IT
Nova Solutions LLC
I want to share my experience of cooperation with Soft Industry Alliance.
They provide highly qualified technicians within the stipulated time at prices lower than specialists from Europe/USA of a similar level. The company is flexible in making decisions, the cooperation is always comfortable because you can expect to find a win-win solution. They are flexible in communication, their employees are loyal, and they have quite strong soft skills, and are also ready to back up colleagues in the course of completing tasks. Soft Industry Alliance is ready to work in cooperation with other companies to help clients achieve their business goals and be proactive towards the contractor to solve the tasks. And they continued to work even in wartime, keeping the team as productive as possible.
Michael Gutkin
Nova Solutions LLC
Comocom GmbH
We appreciate Soft Industry as a reliable and trustful partner, we appreciate the flexibility to find solutions to any arising issues.
As an ISO-certified company Soft Industry has a huge advantage when having to choose what fits that security requirements.
Carlos Valero
Chief Executive Officer
Diagnose your manufacturing
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TechnoLOgical stack
Linux (Centos, Red Hat, OpenSuSe), Windows 7,10
MongoDB, Oracle 19c, PostgreSQL 12
Java, JavaScript, Python 2,3 , BASH, C# 8/9, .NET 5.0, Powershell 7
Splunk, Ansible, Java enterprise server, Flask, React, ASP.NET MVC, ASP.NET Entity, ADO.NET Data Service , WPF, TPL, Dapper ORM
Java enterprise server, Identify server, Windows IIS, Windows Server 2003/2019, Azure AD, Azure Functions
HyperVisor (ESXI), WSGI, VM, Jenkins, Docker
Compute Engine, Container Engine, Cloud Pub/Sub, Cloud Functions, Google Cloud AutoML, Google Cloud Storage, Azure HITRUST
OpenVino, Tensorflow, Triton, TensorRt, Tunnel onsite
Splunk, SAP ERP 6.0. SCM/CRM/HRM
ISO 25010, ISO/IEC 12119, ISO/IEC 27000
